Firstly, it should be noted that during the maintenance process of the aluminum profile processing center, the start should be stopped and the circuit breaker should be disconnected. This is not only to protect the machine tool, but also to protect the safety of maintenance personnel. If you want the accuracy and stability of the machine tool to be good, daily maintenance and cleaning are also essential. Many cute new workers start debugging and testing immediately after starting the aluminum profile processing center, which can easily cause deviations in the machining accuracy of the machine tool. After the aluminum profile processing center is turned on, it needs to be preheated for 10-15 minutes before processing. If the machine tool is not used for a long time, the preheating time should also be extended accordingly. During this period, workers can inspect the machine tool, such as whether all parts of the machine tool are complete, whether the oil circuit is unobstructed, whether safety protection is secure, and whether the accessories are complete.
Secondly, after the processing is completed, the three-axis stroke should be moved to the middle position of each axis stroke before shutting down. And clean the aluminum profile processing center to keep the machine tool dry and tidy to avoid affecting the next use. If two shifts of workers are used interchangeably, a daily maintenance checklist should be prepared, and the machine tool should be handed over and inspected during the handover between both parties. Check the height of liquid levels such as lubricating oil, coolant, and pneumatic component oil, adjust the air pressure, check whether all signal lights and warning lights of the aluminum profile processing center are normal, and check whether the tool magazine, tool arm, and tool need to be cleaned or replaced for handover work.
In addition, regular maintenance is required for the aluminum profile processing center every week, month, half a year, and one year. Generally, weekly and monthly maintenance can be completed by workers according to the process, such as cleaning the filter screen, inspecting and cleaning props, conducting origin testing, monitoring the movement of the tool magazine, disc, and arm, three-axis lubrication, oil cooler temperature, cleaning the limit switch, and checking whether the machine tool indicator is dirty or detached. For half a year of maintenance, it is necessary to remove the protective cover and monitor the joints, screws, wiper blades, and limit switches within the three axes. In addition, it is also necessary to inspect the servo and reducer of each axis to see if there are any abnormalities, test the clearance between each axis and the horizontal accuracy of the machine tool, and make adjustments. Compared to weekly and monthly inspections, semi annual inspections are relatively more professional and require experienced workers from the profile processing center. If Mengxin Enterprise does not have experienced machine operators, they can contact the electrical processing center manufacturer for regular after-sales maintenance, usually only requiring payment of labor and travel expenses.
Finally, let's talk about annual maintenance. Generally, legitimate profile processing center manufacturers have professional sales and after-sales service teams. They not only regularly call customers to inspect the usage of aluminum profile processing centers, but also provide annual inspection and maintenance services according to customer needs. The annual maintenance involves more and more detailed projects, with a wider range of professional knowledge, and should be systematically inspected and maintained by professional machine tool after-sales engineers.
